DIY Hat Block

Hat Making Project

DIY Hat Block

DIY Hat Block

Hat Making Project

DIY Hat Block

Projects / DIY Hat Block

Project Overview

Sometimes, you have to figure out how to work with what you’ve got. In this tutorial, British milliner Kerry Winter of Love Hats Millinery demonstrates how she made a homemade hat block using items you can find around the house.

Kerry blocked a sinamay headpiece on this DIY hat block, which she created using expandable insulation foam, a wok and papier-mâché.

While we’re definitely not suggesting that homemade foam blocks can replace the beautiful and long-lasting wooden shapes hand-crafted by professional block makers like Guy Morse-Brown Hat Blocks, we do think that knowing how to make some of your own shapes can be an inexpensive and innovative way to expand your millinery repertoire.

Category: Hats, Hints and Tips

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What You Need

  • Metal cooking wok
  • Expandable foam insulation
  • Plastic wrap
  • Metal file
  • Hand saw (for wood)
  • Rough sandpaper
  • Newspaper strips
  • PVA glue
  • Water
  • Mixing bowl
  • Paintbrush

Project Overview

Sometimes, you have to figure out how to work with what you’ve got. In this tutorial, British milliner Kerry Winter of Love Hats Millinery demonstrates how she made a homemade hat block using items you can find around the house.

Kerry blocked a sinamay headpiece on this DIY hat block, which she created using expandable insulation foam, a wok and papier-mâché.

While we’re definitely not suggesting that homemade foam blocks can replace the beautiful and long-lasting wooden shapes hand-crafted by professional block makers like Guy Morse-Brown Hat Blocks, we do think that knowing how to make some of your own shapes can be an inexpensive and innovative way to expand your millinery repertoire.

Category: Hats, Hints and Tips

What You Need

  • Metal cooking wok
  • Expandable foam insulation
  • Plastic wrap
  • Metal file
  • Hand saw (for wood)
  • Rough sandpaper
  • Newspaper strips
  • PVA glue
  • Water
  • Mixing bowl
  • Paintbrush

Get Full Access

HATalk Subscribers – sign in below to view the full instructions for this project.

Not a Subscriber yet? Sign up to begin your free trial and get instant access to all of our hat making projects and e-magazines.

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This Month’s HATalk Give Away

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Enjoy HATalk

Unlimited Access to Monthly e-Magazine, Hat Making Projects and More

$4.99 / month with a 14-day free trial