Soutache felt patch for attaching ostrich feathers to historical hats.

Hat Making Project

Soutache Felt Patch

Apply a soutache design to a felt patch and use it to add ostrich plumes to a hat.

Soutache felt patch for attaching ostrich feathers to historical hats.

Hat Making Project

Soutache Felt Patch

Apply a soutache design to a felt patch and use it to add ostrich plumes to a hat.

Projects / Soutache Felt Patch

Project Overview

Any milliner specializing in historical reproductions ranging from the 14th to the 19th centuries will have faced the challenges of attaching ostrich plumes to a hat. It is not a simple task, especially if the plumes measure 12” to 20” long with stems that are ½” to ⅜” in diameter. Feathers of these proportions need to be stabilized on a hat. Additionally, the bare 2” to 3” stems need to be covered. I stumbled across a clever solution to this challenge when replacing damaged plumes on the blocked felt Regency Minerva hat shown below. A soutache patch is the perfect shape and size to support and cover up one, two or three large ostrich stems.

Soutache is a narrow, flat braid that is used as a decorative trim for clothing, drapery and other items. It is sometimes known as Russian braid. To see some examples of the types of cord that can be used to create soutache designs, check out my article in HATalk Issue 227. My soutache design is based on a classical architectural motif called an Acroterion. You can do other designs as long as the basic shape/size covers the base of your plumes.

Felt patches decorated with a soutache look period-correct and do a good job of holding large feathers. One of the real benefits is that you can sew the patch to the hat leaving the top section open. If you prepare your feathers properly,  you can slip them into the opening and anchor the plumes with just a few stitches. This makes it easy to remove the feathers to use on another hat or to store them separately.

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What You Need

  • Awl
  • Sewing needle
  • Scissors
  • Iron away ball point pen, any colour (white will work best if your felt is dark)
  • Beacon Fabri-Tac glue
  • Office tape
  • Sewing pins
  • Block of styrofoam
  • PDF Pattern
  • 4” square of felt in the colour of your hat (could be a leftover after blocking)
  • 1.5 yards (1.3 meters) of 5mm soutache cord or other 5mm cord that can make tight turns
  • Strong matching thread

Project Overview

Any milliner specializing in historical reproductions ranging from the 14th to the 19th centuries will have faced the challenges of attaching ostrich plumes to a hat. It is not a simple task, especially if the plumes measure 12” to 20” long with stems that are ½” to ⅜” in diameter. Feathers of these proportions need to be stabilized on a hat. Additionally, the bare 2” to 3” stems need to be covered. I stumbled across a clever solution to this challenge when replacing damaged plumes on the blocked felt Regency Minerva hat shown below. A soutache patch is the perfect shape and size to support and cover up one, two or three large ostrich stems.

Soutache is a narrow, flat braid that is used as a decorative trim for clothing, drapery and other items. It is sometimes known as Russian braid. To see some examples of the types of cord that can be used to create soutache designs, check out my article in HATalk Issue 227. My soutache design is based on a classical architectural motif called an Acroterion. You can do other designs as long as the basic shape/size covers the base of your plumes.

Felt patches decorated with a soutache look period-correct and do a good job of holding large feathers. One of the real benefits is that you can sew the patch to the hat leaving the top section open. If you prepare your feathers properly,  you can slip them into the opening and anchor the plumes with just a few stitches. This makes it easy to remove the feathers to use on another hat or to store them separately.

What You Need

  • Awl
  • Sewing needle
  • Scissors
  • Iron away ball point pen, any colour (white will work best if your felt is dark)
  • Beacon Fabri-Tac glue
  • Office tape
  • Sewing pins
  • Block of styrofoam
  • PDF Pattern
  • 4” square of felt in the colour of your hat (could be a leftover after blocking)
  • 1.5 yards (1.3 meters) of 5mm soutache cord or other 5mm cord that can make tight turns
  • Strong matching thread

Get Full Access

HATalk Subscribers – sign in below to view the full instructions for this project.

Not a Subscriber yet? Sign up to begin your free trial and get instant access to all of our hat making projects and e-magazines.

This Month’s HATalk Give Away

Win 3 Fur Felt Cones

This Month’s HATalk Give Away

Win 3 Fur Felt Cones

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